Flying Disc

Team & Leisure Sports · Premium Polypropylene Disc

Flying Disc, flat front
Flat front
GradePer unit at 100
ColourDark Green
QuantityUnder 50, a $20 development fee applies

Add 200 more to pay $4.75 / unit.

Customise

Gabi designs your changes in the Studio, then you order the finished piece. ORDER below makes it as shown.

Delivery
Lead time confirmed with your orderShipping is priced at checkout from your address.
Premium · Dark Green × 100$5.46 / unit
ShippingAt checkout
Total, before shipping$546
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What's included at $5.46

  • Flying Disc, Premium grade (Premium Polypropylene Disc)
  • Made to order in Dark Green
  • Your size run, as set above
  • Replaced if anything arrives faulty

Shipping is priced at checkout from your address.

Make it yours

Your logo on the chest, a woven label, a back print, a colour from your brand book: Gabi designs the changes with you in the Studio and prices the finished piece before you order it. Your logo file goes on as you supply it.

Replaced if faultyMade to order, so no change-of-mind returns. Anything that arrives damaged or defective, we make right.
Try one firstOne unit in Premium, made like the run, through the same checkout.

A single-piece molded disc with a broad, gently domed top face that slopes into a thick, rounded outer edge. A shallow recessed line runs just inside the perimeter, separating the flat central area from the curved rim. The profile is low and wide, with the rim tapering inward beneath the top surface.

Specs

GradePremium, Premium Polypropylene Disc
Main Fabric100% Polypropylene, 500gsm
SilhouetteCircular disc
HemCurved rim
Minimum order50 units
Encyclopedia

Before 1839, a football was a stitched leather case around a pig's bladder — irregular, prone to bursting mid-match, and different from club to club.

Charles Goodyear's discovery of vulcanized rubber that year, followed by the inflatable rubber bladder a couple of decades later, turned the ball into a standardized, mass-producible object for the first time. Within a generation, England's newly formed football associations were writing ball-size and weight rules into the laws of the game — because a codified sport needs a codified ball. That same logic, uniform tooling producing a uniform play experience, still governs how balls, bats, and rackets get made today.

Read the story
Encyclopedia

The story of the Flying Disc

Before 1839, a football was a stitched leather case around a pig's bladder — irregular, prone to bursting mid-match, and different from club to club. Charles Goodyear's discovery of vulcanized rubber that year, followed by the inflatable rubber bladder a couple of decades later, turned the ball into a standardized, mass-producible object for the first time. Within a generation, England's newly formed football associations were writing ball-size and weight rules into the laws of the game — because a codified sport needs a codified ball. That same logic, uniform tooling producing a uniform play experience, still governs how balls, bats, and rackets get made today.

1839Vulcanized rubberCharles Goodyear's vulcanization process made mass-produced rubber ball bladders possible
32Soccer ball panelsStandard panel count popularized by the Adidas Telstar for the 1970 World Cup TV broadcast
ABS plasticTable tennis ball materialReplaced flammable celluloid as the ITTF-regulated standard in 2014

From Pig's Bladder to Vulcanized Rubber

Early balls were hand-stitched leather panels around an animal-bladder bladder; vulcanized rubber bladders made shape and bounce repeatable for the first time. Panel count and stitching pattern were standardized club by club until the Adidas Telstar's 32-panel black-and-white design, chosen for television visibility at the 1970 World Cup, became the de facto global template.

Basketball was invented in 1891 using a plain soccer ball; the pebbled leather surface that defines a basketball today was not introduced until the 1950s, purpose-built for one-handed dribbling grip. Volleyball, invented four years later, deliberately uses a lighter, smoother cover since it is struck open-handed rather than bounced.

Rugby and American footballs keep the prolate-spheroid shape of the original bladder rather than moving to round panels. Lacing was originally functional — it closed the opening used to insert the bladder — and survives today mostly as a grip aid, functional on American footballs and largely decorative on rugby balls.

Table tennis balls were celluloid until 2014, when the sport's governing body switched the regulation material to ABS plastic after celluloid's flammability made it a shipping and manufacturing hazard. Badminton shuttlecocks split the same way natural materials split elsewhere in sport: goose-feather shuttlecocks remain the tournament standard for flight consistency, while synthetic nylon skirts dominate recreational and durability-focused sets.

Questions

A machine-stitched 32-panel PU (polyurethane) ball in a mid-range grade (China, 300–500 unit run) lands around $8–14; hand-stitched or match-quality balls with a multi-layer PU cover run $18–28, driven by stitching labor and lining layers that improve shape retention.

100 × Premium · Dark Green

$546

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