Knitted Headband / Ear Warmer

Headgear · regular fit · Merino Wool Blend Knit

Knitted Headband / Ear Warmer, flat front
Flat front
GradePer unit at 100
ColourBeige
QuantityUnder 50, a $30 development fee applies

Add 200 more to pay $6.25 / unit.

Customise

Gabi designs your changes in the Studio, then you order the finished piece. ORDER below makes it as shown.

Delivery
Lead time confirmed with your orderShipping is priced at checkout from your address.
Premium · Beige × 100$7.19 / unit
ShippingAt checkout
Total, before shipping$719
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What's included at $7.19

  • Knitted Headband / Ear Warmer, Premium grade (Merino Wool Blend Knit)
  • Made to order in Beige
  • Your size run, as set above
  • Replaced if anything arrives faulty

Shipping is priced at checkout from your address.

Make it yours

Your logo on the chest, a woven label, a back print, a colour from your brand book: Gabi designs the changes with you in the Studio and prices the finished piece before you order it. Your logo file goes on as you supply it.

Replaced if faultyMade to order, so no change-of-mind returns. Anything that arrives damaged or defective, we make right.
Try one firstOne unit in Premium, made like the run, through the same checkout.

A wide, continuous loop of even depth forms a straight-sided tube that stands roughly as tall as a palm is wide. The band holds a constant width from the top edge to the bottom edge, with no taper, fold or overlap, and the opening stays open rather than collapsing flat. Vertical ribs run the full height around the exterior and interior, and the piece sits close against the head with a single seam at the center back.

Specs

GradePremium, Merino Wool Blend Knit
Main Fabric80% Merino Wool / 20% Nylon, 380gsm
FitRegular
SilhouetteCircular band
HemStraight
ClosurePull-on
CareHand wash cold, Do not bleach, Do not tumble dry
Minimum order50 units
Encyclopedia

A knit ear warmer skips the crown of the head entirely, covering only the ears and forehead — a deliberate omission that beanies don't make.

That gap exists because ear warmers grew up alongside the running boom of the 1970s, when joggers needed ear protection in cold weather without the overheating a full wool beanie caused during exercise. The same logic now covers sports headbands worn for sweat control rather than warmth at all — the shape stayed, but the job split again.

Read the story

Fabrics

Encyclopedia

The story of the Knitted Headband / Ear Warmer

A knit ear warmer skips the crown of the head entirely, covering only the ears and forehead — a deliberate omission that beanies don't make. That gap exists because ear warmers grew up alongside the running boom of the 1970s, when joggers needed ear protection in cold weather without the overheating a full wool beanie caused during exercise. The same logic now covers sports headbands worn for sweat control rather than warmth at all — the shape stayed, but the job split again.

1970s running boomEar warmer origin driverEar warmers grew popular as joggers needed cold-weather ear protection without a full beanie's overheating
Doubled rolled brimCuffed beanie constructionThe cuff rolls the knit back on itself for warmth and a clean edge without hemming
Spandex/polyester blendSports headband fabricStretch knit chosen for moisture absorption and stay-put fit during activity

The Gap That Beanies Don't Have

The 1970s running-boom origin of the ear warmer's deliberately incomplete head coverage.

Knit ear warmers and cuffed beanies use the same circular or flatbed knitting machines as socks and hats; the cuffed style rolls the brim back on itself, doubling the fabric for warmth and a clean edge without needing a separate hem.

Sports headbands are typically a stretch knit, a spandex-polyester blend, sewn into a simple loop rather than knit-shaped, focused on moisture absorption at the brow rather than ear coverage or warmth.

Stretch-knit construction lets all three items use a one-size-fits-most approach, avoiding the sizing grading a fitted garment would otherwise require.

Questions

A basic knit ear warmer or headband (China, 300–500 unit run) lands around $2–4; a cuffed knit beanie runs $3–6, driven by the extra yarn used in the doubled rolled brim.

100 × Premium · Beige

$719

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