EVA foam or fabric pouch — which should I specify?

EVA foam for genuine drop and impact protection during travel; a fabric pouch for lighter-duty scratch protection at a lower cost.

What's the difference between an earbud case cover and a headphone travel case?

An earbud case cover is a thin shell that fits over the charging case itself; a headphone travel case is a larger, typically hard-shell case that holds full-size over-ear headphones and accessories.

What is the MOQ for custom-molded tech cases?

Typically 500–1,000 units per product shape, since a custom-molded interior cavity requires dedicated tooling that only amortizes at volume.

Does a custom-molded interior cost significantly more than a generic padded compartment?

Yes — the tooling for a precisely shaped cavity is a real upfront cost, but it holds the product securely without shifting, which a generic compartment loosely fitting several product shapes can't guarantee.

What zipper or closure type should I specify for a travel case?

A zippered closure for full enclosure and the most protection; a snap or magnetic closure for quicker access at a slight security tradeoff.

What HS code applies to tech cases and covers?

EVA foam and molded plastic cases fall under HS 3926 or HS 4202 depending on outer material. Confirm per SKU based on the primary shell material.

Headphone Travel Case — Technical

Cases & Organisers · Refined Technical Nylon

Flat front

GradePer unit at 100

ColourBlack

QuantityUnder 50, a $90 development fee applies

Add 200 more to pay $18.50 / unit.

Customise

Gabi designs your changes in the Studio, then you order the finished piece. ORDER below makes it as shown.

Delivery

Lead time confirmed with your orderShipping is priced at checkout from your address.

Premium · Black × 100$21.27 / unit

ShippingAt checkout

Total, before shipping$2,127

Get a team quote

What's included at $21.27

Headphone Travel Case — Technical, Premium grade (Refined Technical Nylon)
Made to order in Black
Your size run, as set above
Replaced if anything arrives faulty

Shipping is priced at checkout from your address.

Make it yours

Your logo on the chest, a woven label, a back print, a colour from your brand book: Gabi designs the changes with you in the Studio and prices the finished piece before you order it. Your logo file goes on as you supply it.

Replaced if faultyMade to order, so no change-of-mind returns. Anything that arrives damaged or defective, we make right.

Try one firstOne unit in Premium, made like the run, through the same checkout.

A rounded-square clamshell case with a shallow, even depth, split into two molded halves that meet along a full-perimeter zipper. The lower shell holds two deep, circular recesses separated by a raised central ridge, while the upper shell stays flat with a single elastic strap. A short webbing handle sits on the outer edge, and the case closes to a compact block roughly the size of two cupped hands.

Specs

GradePremium, Refined Technical Nylon

Main Fabric100% Nylon, 400gsm

structural core100% EVA

interior lining100% Recycled Polyester

webbing handle100% Nylon

SilhouetteClamshell molded case

ClosureTwo-way nylon coil zipper with metal pulls

CareMachine wash at 30°C on a gentle cycle, Do not bleach, Tumble dry on low heat

Minimum order50 units

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Encyclopedia

A molded EVA-foam travel case, semi-rigid and shaped precisely to fit one product, borrows its format directly from camera and lens cases, where an expensive, delicate piece of equipment always needed a shell that held its exact shape in a bag.

As headphones and earbuds got both more expensive and more delicate, the same case logic migrated over from the camera bag to the tech accessory drawer.

Read the story

Questions

An earbud case cover (China, 500-unit run) lands around $1.50–3; a molded EVA-foam headphone travel case runs $6–12, driven by the tooling for the custom-shaped interior cavity.

100 × Premium · Black

$2,127